Cement plant for sale
Production Capacity: 50-10000tpd
Application: Cement, limestone, quicklime, lime clinker, etc.
Cement plant refers to the professional cement production line to manufacture cement. What is your real need when you buy a cement plant? There are generally 5 aspects you may concern: cement equipment, cement manufacturing process, cement plant manufacturer, cement plant benefits, and related service.
AGICO CEMET is a cement plant manufacturer with rich experience from China. We can provide a one-stop EPC solution for your cement plant, including all cement equipment, design, installation, and service. Here are the reasons why you buy a cement plant from us:
Cement Equipment
As we all know, each cement production line has individual equipment on cement equipment. Based on lots of experience in cement plant projects and strong production ability, we can supply all types of cement equipment in cement plants.
A complete cement plant is generally composed of these steps, raw meal production, clinker production, cement grinding, and cement packing. (of course, you can have won step according to the real situation)
- Cement crusher: there are many types of cement crusher to choose for your cement plants, such as jaw crusher, cone crusher, hammer crusher, impact crusher and etc.
- Raw mill: it depends on the raw materials, output, and your budget, cement ball mill, cement vertical mill, and coal mill, Raymond mill is available.
- Cement kiln: cement rotary kiln and vertical shaft kiln (vsk) are ready according to your real needs.
- Cement mill: AGICO supplies cement roller press, vertical roller mill, cement ball mill in the cement plant.
- Accessory equipment: except the main part we mentioned above, there is much other cement plant equipment required in the cement plant, including stacker and reclaimer, cement conveyor, bucket elevator, cement dryer, cyclone preheater, precalciner, clinker cooler, cement silo, and etc.
AGICO CEMENT – A trusted cement plant manufacturer
Who we are? AGICO CEMENT is a China cement plant manufacturer, our annual output reaches 150.000 tons of equipment and structure parts and 20,000 tons of casting parts. We have the Export & Import License and various types of certifications.
What do we offer? We have rich experience in providing EPC project for 50-10000 tons cement plant, one-stop service include cement plant design, cement plant equipment manufacture, cement plant installation and other customization service you need. High quality and competitive price are available.
Why choose us?
High yield, low consumption
the cement production line of AGICO CEMENT passes through long-term research and practice. Therefore, the whole cement production line has excellent performance, fast production speed, low energy consumption, and little pollution in the production process.
Long service life
because of the good quality and excellent performance of each cement equipment in the cement plant, the wear situation and failure rate are low in the production process, which also makes the service life of the equipment longer;
Less manpower input
the whole cement production line adopts integrated automation equipment, so less manpower is needed in the cement plant operation, which reduce the later production input cost for the enterprise.
EPC turnkey services
AGICO CEMENT have provided the cement production line including design, manufacture, installation, debugging, and reaches producing standard project general contracting for many customers at home and abroad,
Independent r&d and production
It is worth mentioning that we have our own large spare parts processing base, which completely meets your needs for supporting equipment. All products are safe and reliable, with a high degree of intelligence and environmental protection.
scientific cement plant design
According to the environment, geology, climate, planning scientific and reasonable production line flow design for customers, to achieve the commitment of pre-sale service, in-sale service, after-sales service.
Cement manufacturing process
The cement manufacturing process also called the cement production process, in short, it is two grinding and one calcination. The limestone is broken, ground, and mixed into raw materials, and then it is calcined at high temperature to get clinker, and then clinker is ground with gypsum or other mixed materials into cement.
At present, the basic technology for the cement manufacturing process includes the following three, AGICO CEMENT recommend you choose new type dry cement production process.
Dry process of cement manufacturing: raw material mining → crushing → drying → ingredients → grinding → raw material storage → homogenization → calcination → clinker cooling and crushing → ingredients → grinding — cement storage and shipping.
Wet process of cement manufacturing: the main difference of this process lies in a section between raw material grinding and the kiln calcination, mainly for grinding → raw material storage homogenization → add water into ball → calcination and so on.
New type dry cement production process: this process is strengthened homogenization in each storage link, mainly for raw material mining → crushing → pre-homogenization → mixing → grinding and drying → raw powder storage homogenization → calcination → clinker cooling crushing → clinker storage homogenization → batching → grinding → cement storage homogenization →shipping.
Cost Volume Profit
- Reduce energy consumption: the cement production line configured by our company can undertake the production of dry cement with a daily output of 1000t/d-10000t/d, which can reduce the power consumption by 20%-30%, directly reduce the production cost, win profits for customers, and improve the comprehensive benefits of the enterprise. In addition, a reasonable selection of cement production processes is a major significance in reducing energy consumption.
- Increase output: the whole cement production line operates smoothly and has a strong structure, which can not only reduce maintenance costs but also bring considerable production benefits. According to statistics, 1 ton of Portland cement requires at least 3 tons of material, needs to consume the power account for more than 60% of the power of the whole cement plant.
| SOLUTIONS | Solution1：cement ball mill system | Solution2：ball mill and roller press system | Solution3：vertical cement mill | |
|---|---|---|---|---|
| Cement type | P·O42.5 | P·O42.5 | P·O42.5 | |
| Cement ratio (%) | Clinker | 90 | 90 | |
| Limestone | 5 | 5 | ||
| Gypsum | 5 | 5 | ||
| Specific surface of cement | 3500 | 3500 | 3500 | |
| Capacity (t/h) | 170 | 160 | 160 | |
| Power consumption (kWh/t) | 41 | 33 | 28 | |
| Annual power saving (ten thousand yuan) | – | 400 | 700 | |
| Metal abrasion | 50 | 30 | 5 | |
| Drying capacity | Weak | Medium | Strong | |
| Cost estimate | Civil and erection cost | 417.76 | 545.07 | 447.02 |
| Equipment cost | 2977.72 | 3360.08 | 4224.26 | |
| Installation cost | 352.22 | 500.88 | 318.89 | |
| Total | 3747.70 | 4406.04 | 4990.18 | |
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