Cement roller press
Production Capacity: 950～1050 t/h
Application: various materials, raw material of cement, clinker and other materials.
The cement roller press is a kind of cement equipment for brittle materials, apply for cement clinker, and cement raw material, gypsum, coal, quartz sand, iron ore, blast furnace slag, and other materials.
As new-type and energy-efficient cement grinding machine, cement roller press has advantages of energy-saving, high efficiency, less steel consumption and less noise. Both apply for new cement plant building and old cement plant revamping. According to the data, roller press helps ball mill system to increase the output by 30-50%. The 0.08mm fine material in the extruded material cake accounts for 20-35%, and smaller than 2mm accounts for 65-85%.
Advantages of cement roller press
Increase the output
install the roller press in the cement grinding plant, the high pressure load is transmitted to the layer of the grinded material through the diameter of the double roller, most of the energy is used for the mutual extrusion between the materials. The sound energy and thermal energy generated by the friction of the material are transformed into the deformation energy of the material, which causes deformation, tearing and pulverization and fully utilize the potential of the cement grinding equipment, increase the output by 50-100%, and reduce the total energy consumption by 20%-30%. Promote the production efficiency of the entire system.
Reduce power consumption
The material after grinding is greatly reduced in both particle size and the Bond function index, thereby greatly improving the grinding condition of grinding machine, and the power consumption of the entire cement grinding system is significantly reduced. It can save25-50% energy compared to traditional grinding methods, and the annual electricity saving are considerable.
Compared with the tube mill, the roller press is simple in structure, small in size, light in weight, and takes up less space in the workshop. It can save civil construction investment and also facilitate the original investment. In addition, the operation and maintenance of the roller press is very simple.
Good working environment
The material is squeezed and smashed continuously in the roller cover, and the harmful dust is not easy to spread. At the same time, the noise of the roller press is much smaller than that of the tube mill because of no impact.
Easy to develop
The traditional tube mill is limited by processing, transportation, heat treatment and other conditions, and the large-scale tube mill is greatly restricted. The roller press grinding system solves such problems well.
Specifications of cement roller press
|Type||Roller diameter||Roller width||Feed size||output||power|
Working principle of cement roller press
The roller press works according to the principle of high-pressure layer pulverization, and adopts the work mode of single-grain pulverization. The brittle material is subjected to high pressure extrusion (the pressure of the machine in the pressure zone is about 150 MPa), the particle size of the material is rapidly reduced, the fine powder content of less than 0.08 mm reaches 20-30%, and the material of less than 2 mm reaches 70% or more, and a large number of cracks are present in all extruded materials, so that the energy required for the material to be ground in the next process is greatly reduced.
The main body of the roller press is two rollers that rotate in opposite directions, one is a fixed roller and the other is a movable roller. The brittle material is fed into the weighing chamber with the load cell by the conveying device, and then passes through the feeding device of the roller press into two rolls of the same size and opposite to each other, and the material is pulled into the nip by one side of the roller. The material is pressed into a dense material cake with high pressure, and finally falls from the nip, and is discharged from the hopper by the conveying device. The cake is further dispersed or ground by the next process.
Comparison of cement roller press and cement ball mill
Both the cement ball mill and the cement roller press have their own advantages and disadvantages, but in actual production, the cement roller press has the advantages that the ball mill does not have, mainly reflected in the following points.
Note: Due to the large force of the roller of the roller press, the roller press has some problems, such as the material and the wear of the roller surface, the bearing is easily damaged, and the gear of the reducer is prematurely broken. In addition, the process operation process is strict. For example, the feed material column is required to be dense and full, and a certain feed pressure is maintained. The feed amount control should be appropriate, and the grinding process system configuration should be appropriate, otherwise its superiority cannot be exerted.