If you’re thinking about setting up a cement factory (or cement plant), you must weigh the pros and cons of it many times. There is no doubt that you’ve considered all your musts, such as locations, cement plant design, cement plant layout, etc. But the most important thing is absolutely the cost of a cement factory—how much does it cost to build a cement factory? Maybe you also want to know about the potential investment you don’t see coming.
Before all else, let’s clarify the steps involved in building a cement factory. Here are five of them you must consider.
- Make a cost-benefit analysis of the cement factory;
- Select the market or region which you want to target;
- Select the location for the cement factory, generally, we will pick up a place that is the source of raw materials like coal, fly ash, gypsum, and clinker;
- Make a list of cement equipment and pick up cement equipment manufacturers;
- Get environmental clearance.
Today we’ll discuss the first part: cement factory cost( or cement plant cost).
According to the data we know, the total cost of a cement plant is estimated to be US$ 17,000 to US$ 20,000 per ton. One thing to be clear, this is just an estimation, in the real cement plant building, the cement factory cost is affected by various factors, including the significant difference in the cost of land, availability of limestone mines, etc.
Note: For customers with limited budgets, there is a more economical solution to be recommended:
The cement factory cost is based on changing factors like size, location, labor, raw materials, and current real estate trends, which make it impossible to nail down a perfectly accurate, one-size-fits-all answer. So let’s list the items needed to build a cement factory, Everyone can get their own plant according to these items.
- Cement factory machine
- Cement plant manufacturer
- Daily output
- Enterprise competition
- Other factors
Here are some details about the elements involved in cement factory costs:
Cement factory machines
As we all know, the cement production line is made up of various types of cement equipment, and the cement factory cost depends on the cement factory machine you choose. Some buyer who has abundant funds might choose high-quality equipment, which increases the cost of the cement production line. At the same time, a high-quality cement plant also brings considerable economic benefits and market returns.
At present, the new-type cement plant has the advantages of high profit, quick effect, high efficiency, energy savings, environmental protection, easy operation, and low cost. The hot-sale cement plant is composed of the following cement factory machines:
- Cement crushers: jaw crusher, cone crusher, impact crusher, hammer crusher and etc.
- Cement mill: cement ball mill, cement vertical mill, cement roller press, coal mill, Raymond mill (raw mill also available)
- Cement kiln: cement rotary kiln or shaft kiln
- Accessory equipment: cement dryer, grate cooler, preheater in cement plant, conveyor, cement silo, and others.
Cement plant manufacturer
If you are ready to buy a cement plant, it is suggested to choose a cement plant manufacturer with a large scale and strong strength, which will provide full cement equipment and service, and also ensure quality and performance. In general, for the customer who wants to buy the whole cement production line, the cement plant manufacturer will offer more preferential policies. On the contrary, the strength of small-scale manufacturers is limited, the types of cement equipment are not complete enough, and need to buy from different manufacturers, which not only causes trouble but also increases the cost of investment.
Daily output requirement
Investors have different requirements for the daily output of the cement factory, so we can find a large-capacity cement plant and mini cement plant in the real case, and the investment capital will also be different. Generally, the higher the output value, the higher the investment, because the model requirements for cement equipment will be higher, and the price of equipment will naturally rise, but the value of the benefits to customers will be greater.
Some estimates for the cement plant suggest the following relationship between output and average.
Enterprise competition is a side factor that affects the cement plant price. The more intense the competition, the cheaper and more affordable the cement equipment prices. On the contrary, if there are fewer cement plant manufacturers and the competition is weak, there is no obvious threat between the companies. Cement plant prices will generally maintain a normal state or relatively increase, which is a manifestation of natural laws.
Except for the above elements, there are some other factors involved in the cement factory cost, such as labor, raw material cost, cement plant design, and so on. Labor cost is always related to the location and scale of the cement factory; as for the cost of the raw materials, the place near a mineral resource will be recommended, which will reduce your transportation cost. For most large cement plant manufacturers, they can provide custom solutions to cement plants, and also supply the EPC project for equipment or a cement plant.
cement plant upgrade
Cement plant upgrade is another element we should consider, the cost of cement plant upgrade is also important for cement plant owner. As the service life increases, it is increasingly necessary to consider the cost of cement plant upgrades. It mainly covers technology upgrade and cement equipment upgrade, If you have any need to update your cement manufacturing plant, please contact us!
The good news is that you can easily get what you want from hundreds of manufacturers or suppliers nowadays. I hope this article helps you save money on your cement factory!