Modular Mobile Grinding Plant
To meet the small and medium-sized clinker grinding demand of cement producers, AGICO CEMENT develops a modular mobile grinding plant (MMGP in short) to achieve goals of quick return with minimal capital investment. The modular mobile grinding plant developed by AGICO CEMENT is a highly flexible system capable of producing any desired types of cement for local cement producers and market entrants as well as for large construction companies planning to expand their position by manufacturing cement.
Rated Capacity: 50tph
Land Area: 70 x180m
Application: any types of cement
Benefits of modular mobile grinding plant
- Simple civil works;
- Energy savings;
- Lower deviation risk;
- Movable solution;
- Short time to market, quick return of investment
- Less time: 95% mechanical and electrical preassembly;
- Short delivery & assembly period.
- Less space occupied: Modular compact design
- Reduced equipment for installation.
- Less CAPEX： Easy & simple operation & maintenance;
modular grinding station projects
process of the modular grinding station
Need To Know: we can provide all equipment of modular mobile grinding plant. Here we just list part of representative equipment in every link.
Module 1: Dosing and Conveying System
The clinker, additives and gypsum are fed by forklift truck into the corresponding feeding silos that are installed in standardized containers.
Under the feeding silo, needle-shaped gates are installed at the discharge end of the silo, together with the dosing device, to ensure that the proportion of materials entering the mill is appropriate. After the dosing device is completed, the mixture of raw materials is collected from the dosing machine by a conveyor belt and transported to the mill.
Module 2: Grinding and Separating
The rotations of the cement mill grind the material repeatedly. Screw conveyors and bucket elevators transport the material on the ground to the separator. Material from the elevator falls on a turntable on top of the rotor through a feed chute. The fine particles come out of the separator and enter the bag filter through the rotor. The coarse particles discharged from the rotor blades come out of the sorter through the sorting zone and return to the ball mill through two screw conveyors. The finished product leaves the separator with the airflow and is finally collected by the process filter. The dust from the bag filter enters the cement conveying system.
NOTE: Ball Mill and Vertical Cement Mill are selectable.
Module 3: Storage & Bulking
After the dust is collected by the process filter, the cement is transported to the elevator through the chute. The cement is transported from the hoist to the roof chute, where the finished cement is pumped into the cement silo by the chute fan.
Part of the cement in the cement silo is transported to the bulk loader via the screw conveyor at the bottom of the cement silo for sale in bulk. The rest is conveyed by another screw conveyor to the electric vibrating screen of the packaging unit.
Module 4: Packing
The cement is extracted from the cement silo, enters a small warehouse, and is discharged into a cement packer through a bucket elevator, air slide and conveyor.
The bagged cement packaged by the cement packaging machine will be cleaned by cleaner and weighed by electronic weighing scale. The belt conveyor sends the qualified cement bags into the stacking shed. Install cement bag counter and bag printer on tape machine.
Cement spilled during the packaging process will be returned to the packaging system through the recycling process
Module 5: Tonnage Packing
Cement enters the middle bin of the packaging system and is discharged to the tonnage packer through the bottom of the bin. A flow control valve is placed at the outlet of the silo to control the flow of cement into the packer. Chain conveyors are used for loading and unloading large bags of cement.
Tonnage packaging is a technology between bulk packaging and ordinary bag packaging, which can be recycled to reduce packaging costs.
Module 6: Fly Ash Storage
The function of this module is to store fly ash, which is then transported to the tube mill through the inclined chute. The output volume is controlled by the rotor scale.
Module 7: Watwe system
The water system is a new line and only includes a circulating cooling water system. Portable water system, fire water system, sewage system are not in our scope of supply
Module 8: Compressed air station
The system provides compressed air for the new cement mill. In addition, refrigerated dryers are chosen.
Air filters also provide the purification process. The main conduit for compressed air is steel pipe. Condensate from air compressors, air filters and air containers will flow into the oil separator and then directly out.
Module 9: Electrical and automation system
Modular electrical room is a necessary part of mobile grinding plant. All panels and auxiliary equipment will be pre-installed to reduce construction period.
Specification of modular grinding plant
|Land Area||70 x180m|
|Climatic Conditions||Temperature-10~40℃; humidity highest 85%, average 60%; wind velocity average max. 6m/s, instant. Max. 50m/s; basic seismic acceleration 0.4g, sea level ≤1100m.|
|Tech. Parameters||AG-CEM Ⅰ*||AG-CEM Ⅱ/B-L*||AG-CEM Ⅱ/B-P||AG-GGBFS|
|Mill Power Consumption (kwh/t)||35.5||49||31||42||37||45||56||66|
|Max. Feeding Size||30 mm|
|Max. Annual Output (tpa)||375,000||270,000||450,000||337,500||375,000||300,000||225,000||180,000|
|Mill Main Motor (kw)||1900|
|System Total Installation (kw)||about 2200~2500|
|Water Consumption||about 1.5 m3/h|
*CEM I :95%Clinker+5%Gypsum EN197-1；
*CEM II/B-L :65~79%(Clinker + Gypsum)+21~35% Limestone EN197-1