Lifting Height: TGD ≤130m, chain bucket elevator≤50m
Conveying Capacity: ≤1000m³/h
Application: coal, cement, stone, sand, clay, ore, etc.
Bucket elevator in cement plant, also called cement bucket elevator, is mechanical conveying equipment, mainly apply for the vertical lift of powder, particles like limestone, coal, gypsum, clinker, clay, raw meal, cement, pulverized coal, etc. In general, cement bucket elevator work with cement crusher, raw mill, cement mill, and other cement equipment.
Bucket elevator is suitable for lifting from low place to high place. After the supply material is put into the hopper through the shaking table, the machine automatically and continuously moves upward.
The bucket elevator is suitable for lifting from a low place to a high place. After the supplied materials are put into the hopper through the vibrating table, the machine automatically runs continuously and moves upward. The conveying speed can be adjusted according to the conveying volume, and the lifting height can be selected as required. The hopper is custom-designed and manufactured together.
As for the types of bucket elevator, there are chain bucket elevator and belt bucket elevator. According to the different speeds, bucket elevators can be divided into centrifugal discharge, gravity discharge, and mixed discharge. The chain bucket elevator and TGD are available in AGICO CEMENT, you can customize a suitable type as you need.
We also supply parts for bucket elevators, including the tail sprocket, buckets, flender gearbox, NE chain, NSE chain, NBH chain, bucket bolts, hydraulic coupling, belt joint assembly, etc.
NE Chain-type bucket elevator
NE series chain-type bucket elevator is the company that introduced foreign similar products advanced technology development products. It is a more advanced vertical lifting equipment in China and has been widely used to lift a variety of bulk materials, such as: ore, coal, cement, cement clinker, grain, fertilizer, and so on. In various industrial countries, this type of elevator is widely used. Because of its high efficiency and energy saving, it has become the choice to replace HL and TH chain hoists.
NE series chain-type bucket elevator is a plate chain, gravity-induced discharge lifting equipment, advanced design principle, and reliable operation of the whole machine.
| Model | Lifting Capacity（m³/h）Ψ=70% | Largest size of material（mm） | ||||
|---|---|---|---|---|---|---|
| Proportion （%） | ||||||
| 10 | 25 | 50 | 75 | 100 | ||
| NE15 | 16 | 65 | 50 | 40 | 30 | 25 |
| NE30 | 32 | 90 | 75 | 58 | 47 | 40 |
| NE50 | 65 | 90 | 75 | 58 | 47 | 40 |
| NE100 | 110 | 130 | 105 | 80 | 65 | 55 |
| NE150 | 165 | 130 | 105 | 80 | 65 | 55 |
| NE200 | 220 | 170 | 135 | 100 | 85 | 70 |
| NE300 | 320 | 170 | 135 | 100 | 85 | 70 |
| NE400 | 400 | 205 | 165 | 125 | 105 | 90 |
| NE500 | 470 | 240 | 190 | 145 | 120 | 100 |
| NE600 | 600 | 240 | 190 | 145 | 120 | 100 |
| NE800 | 800 | 270 | 220 | 165 | 135 | 110 |
TGD Chain-type bucket elevator
TGD type steel wire belt bucket elevator is another bucket elevator of our company, the product has the characteristics of large throughput, small volume, low power consumption, stable and reliable operation, long service life, and so on. It is suitable for vertical lifting of dry powder materials or small granular materials and is widely used in building materials, metallurgy, the chemical industry, food, electric power and other industries. It is an ideal replacement equipment for new dry cement plant kiln tail into raw materials, raw material homogenization warehouse, and cement warehouse materials to replace foreign products with the same specifications.
TGD hoist traction component adopts high-strength steel wire rope core rubber belt to overcome the dynamic load generated by the chain mesh drive, which is lighter than the chain, stable work, and can achieve higher productivity at a faster speed. Under the same production conditions, the tape can reduce the material line load and the line load of the traction component because of its high working speed and light weight. Thereby reducing the size and self-weight of the whole machine. At the same time, because the tape has good elasticity and flexibility, it is useful for reducing vitality when loading in the hopper. Because of the use of high-strength steel wire rope core tape, the lifting height and conveying capacity of the elevator can be greatly improved, so the product has good prospects for development.
| Bucket width (mm) | 315 | 400 | 500 | 630 | 800 | 800H | 1000 | 1250 | 1400 | 1600 | |
|---|---|---|---|---|---|---|---|---|---|---|---|
| Bucket capacity (L) | 6.5 | 14.6 | 18 | 29 | 37 | 46.4 | 58 | 73 | 99 | 114 | |
| Conveying capacity (m³/h) | Φ=100% | 117 | 225 | 280 | 450 | 570 | 797 | 997 | 1255 | 1547 | 1780 |
| Φ=75% | 88 | 168 | 210 | 338 | 428 | 597 | 747 | 941 | 941 | 1335 | |
| Largest lift height (m) | >100 | >100 | >120 | >120 | >120 | >120 | >130 | >130 | >130 | >130 | |
Why choose AGICO CEMENT?
Low driving power
The bucket elevator adopts inflow-type feeding, induced-type feeding, and large-capacity hopper intensive arrangement. There is almost no material return and digging when the material is lifted, so there is little invalid power.
Wide lift area
This bucket elevator has fewer requirements on the types and characteristics of materials. It can apply for not only general powdery and small granular materials, but also materials with greater grinding properties. It has good sealing and less environmental pollution.
Good operation reliability
Reasonable design and processing ensure the reliability of the whole operation, and the failure-free time exceeds 20,000 hours. Higher lifting height, the bucket elevator is running smoothly, so it can reach a higher lifting height.
Long service life
The feed of the bucket elevator adopts the inflow type, and the phenomenon of squeeze and collision between the materials rarely occurs. This bucket elevator ensures that materials are not scattered during feeding and unloading, which reduces mechanical wear.
Our workshop
Cement bucket elevator projects
Structure of cement bucket elevator
The head part of the bucket elevator: it is assembled by the upper casing, the main shaft part, the reducer, the coupling, the motor and so on.
- The middle casing of the bucket elevator: according to the height to be lifted, different numbers of middle casings can be added to meet the needs.
- The lower part of the bucket elevator is integrated by the bottom casing, the driven shaft part, and the tensioning device. There are doors on the side of the cabinet that can be opened to check the inside of the cabinet, such as cleaning.
- Bucket elevator chain and hopper: the chain is a steel plant chain. The hopper is fixed on the joint of the chain with a nut. The bucket elevators of different heights now have a corresponding number of chains, joints, and hoppers.
Working principle of cement bucket elevator
The hopper scoops the material from the storage below, and as the conveyor belt or chain is raised to the top, it flips down around the jacking wheel, and the bucket elevator dumps the material into the receiving tank. The transmission belt of the bucket elevator with transmission is generally made of rubber belt, which is installed on the transmission drum under or above and the reversing drum above and below. Chain driven bucket elevators are generally equipped with two parallel transmission chains, with a pair of transmission sprockets above or below, and a pair of directional sprockets below or above. Bucket elevators are generally equipped with a housing to prevent dust from flying in the bucket elevator.
